Clean Room Partitions

Clean rooms partitions are part of a modular system that makes it easy to install an airtight, dust-free clean room in a commercial building for a variety of medical, laboratory, and specialty manufacturing applications. Pharmaceuticals, medical devices, semiconductors, and aerospace, to name a few, all utilize clean rooms, which are specially designed environments. A clean room's primary function is to control contamination and maintain a consistent level of cleanliness, both of which are necessary for the production of sensitive or high-precision goods. Most clean room partitions are made of materials like  stainless steel, or glass that are easy to clean and don't shed particles that could contaminate the environment. In order to make the layout of the clean room more adaptable, they may also be designed to be removable or adjustable.

The interpretation of a clean room can vary from industry to industry and customer to customer, with each application being designed to suit the idiosyncratic needs of a company.  A recognized definition of a Cleanroom is such as "A room in which the concentration of airborne particles is controlled and which contains one or more clean zones."

An ever-increasing number of companies require a facility to an environment that enables the control of their process, particularly important for today's healthcare, drug & medicine manufacturing, telecommunication, Netscape, defense, food processing, electronics, and automotive industries. Synergy Thrislington is the best Modular Clean Room manufacturer and supplier not only in India but also Nepal, Bangladesh, Sri Lanka, Iraq, Kenya, Saudi Arab, and in many other countries. These services in India are being provided in various places such as Hyderabad,  Bangalore, Mumbai, Gujarat, Punjab, Pune, Noida, Himachal Pradesh, Dehradun, Haridwar, and in many places.

Synergy Thrislington manufactures Clean Room Partitions, and also provides Clean Room Installation Services to its clients. If you are looking for the best Modular Clean Room Manufacturers nearby then Synergy Thrislington is the best choice as it has Professional Designers, World Class Engineers and Highly Skilled Labor to match the 100% requirements of clients.

Classified cleanrooms are very familiar to the pharmaceutical, electronic, semiconductor, and water-fab industries, ranging from class 100,000 up to class 1, and are determined by the operation of the particular room or process. Cleanrooms are classified on the basis of the cleanliness of their air. The approach that is suggested in the earlier versions (A-D) of the United States Federal Standard 209 is the one that is most easily understood and widely used. In this, the count of particles larger than 0.5 microns in one cubic foot of air is used to classify the room.


For Guidance:

Class 1 and 10  (the highest specification) are generally used for integrated circuit and semiconductor manufacturing.
Class 100 (BS 5295 equivalent classifications E and F) are often used by the electronics industry along with some applications within pharmaceutical facilities.
Class 1,000 to 10,000  are used by manufacturers of the highest specifications in fiber optics, precision engineering sterile packaging, and pharmaceutical manufacturing.
Class 100,000  is adequate for general component assembly and packaging.


What are the types of Clean Room Partitions?

There are several types of cleanroom partitions that can be used to create separate areas within a clean room. Some common types of clean room partitions include:

  • Hardwall partitions: These are permanent walls that are typically made of materials such as stainless steel, aluminum. They are used to create separate areas within a clean room that are not intended to be frequently accessed or modified.
  • Softwall partitions: Fabric or another flexible material typically constitute these portable walls. They can be easily set up and taken down, making them a good option for clean rooms that need to be reconfigured frequently.
  • Glass partitions: These are walls made of tempered glass that are used to create separate areas within a clean room. They allow for visibility between areas and can be easily cleaned and disinfected.
  • Sliding partitions: These are walls that are mounted on a track and can be easily moved to create or close off separate areas within a clean room.
  • Modular partitions: These are walls that are made up of individual panels that can be easily assembled and disassembled to create or modify the layout of a clean room.

Each type of clean room partition has its own unique features and benefits, and the right choice will depend on the specific needs and requirements of the clean room.


What are the uses of Clean Room Partitions?

Clean room partitions are used in a variety of industries to create separate areas within a space. Some common uses for clean room partitions include:

  • Controlling contamination: Clean room partitions are used to create separate areas within a clean room to prevent contamination from one area to another. This is important in industries such as pharmaceuticals and medical devices, where even a small amount of contamination can have serious consequences.
  • Maintaining a consistent level of cleanliness: Clean room partitions are used to create separate areas within a clean room to maintain a consistent level of cleanliness. This is especially important in industries such as semiconductors and aerospace, where even a small amount of dirt or dust can affect the performance of the finished product.
  • Isolating processes: Clean room partitions are used to create separate areas within a clean room to isolate different processes or areas with different cleanliness requirements. This can help to prevent contamination and ensure that the finished product meets the necessary specifications.
  • Separating personnel: Clean room partitions are also used to create separate areas within a clean room to separate personnel and prevent them from coming into contact with contaminants or sensitive materials. This can help to protect both the personnel and the finished product.

Overall, clean room partitions are an essential element of any clean room and are used to maintain a consistent level of cleanliness and prevent contamination.


Which type of industries should install Clean Room Partitions?

Clean room partitions are used in a variety of industries that require a controlled environment with a consistent level of cleanliness. Some common industries that use clean room partitions include:

  • Pharmaceuticals: Clean rooms are used in the pharmaceutical industry to manufacture drugs, vaccines, and other medical products. Clean room partitions are used to create separate areas within the clean room to prevent contamination and maintain a consistent level of cleanliness.
  • Medical devices: Clean rooms are also used in the medical device industry to manufacture products such as pacemakers, artificial joints, and other medical implants. Clean room partitions are used to create separate areas within the clean room to prevent contamination and maintain a consistent level of cleanliness.
  • Semiconductors: Clean rooms are used in the semiconductor industry to manufacture microchips and other electronic components. Clean room partitions are used to create separate areas within the clean room to prevent contamination and maintain a consistent level of cleanliness.
  • Aerospace: Clean rooms are used in the aerospace industry to manufacture aircraft, spacecraft, and other aerospace products. Clean room partitions are used to create separate areas within the clean room to prevent contamination and maintain a consistent level of cleanliness.

Overall, clean room partitions are used in any industry that requires a controlled environment with a consistent level of cleanliness to manufacture high-precision or sensitive products.


Why is Synergy Thrislington the best choice for Clean Room Partitions?

There are several factors why Synergy Thrislington is the best choice for Clean Room Partitions. Some of the reasons are mentioned below:

Meeting customer needs: Synergy Thrislington is the best choice for clean room partitions as it offers a wide range of options and customization to meet the specific needs of its customers.
Providing superior quality: By producing high-quality clean room partitions, Synergy Thrislington can be differentiated itself from its competitors as it offers a better value to its customers.
Offering competitive prices: Synergy Thrislington is the best choice for clean room partitions as it offers competitive prices for its products, making it an attractive option for customers on a budget.
Providing excellent customer service: Synergy Thrislington is the best choice for clean room partitions as It has a reputation for providing excellent customer service, including fast response times, and helpful support.
Being a trusted and respected brand: By consistently delivering top-quality products and services, Synergy Thrislington has established itself as a trusted and respected brand in the cleanroom partition industry.


Synergy Thrislington Cleanroom Partition


For 76 years, Thrislington has worked alongside designers, end users and specialist contractors to ensure economical and practical clean room solutions.
Synergy Thrislington team has taken the work of Thrislington future to meet constantly changing application needs. The company is capable of providing panels ceiling doors & windows designed and manufactured to comply with contemporary practices and standards.
Synergy Thrislington's clean rooms offerings are equally popular with end users, consultants, designers and contractors due to
• Adaptability to varying design & application needs
• Installation back-up
• Product Quality
• On-time delivery
Synergy Thrislington's walk-on ceiling perfectly complements the clean room partition system. Maintenance access above the ceiling is available without the need for secondary walkways. All this makes Synergy Thrislington's clean room offerings the most preferred choice in today's competitive market of performance contracting.


"WALK ON" CLEANROOM CEILINGS

The ceiling membrane is of vital importance to the integrity and performance of any cleanroom. The concept of the ceiling can vary from simple suspended lay-in grid types to sophisticated 'walk-on' construction and planums.

The Thrislington Walk-on Ceiling is a product that offers amazing options for creating custom and system-build solutions to the most complicated of enclosures for the demanding environments of the cleanroom user.

A maintenance engineer can walk on top of the ceiling to gain access to services and components without the need to engage elaborate equipment normally associated with more basic ceiling installations and the servicing thereof.

Panels are constructed to a standard width of 90mm, or 80mm thick and the ceiling system is supported either on the partitions or by a lattice truss system to create spans not generally associated with partitions and ceiling enclosures. The steelwork is also designed, manufactured, and installed by Thrislington. Structural mezzanine floor applications are also available where high load specifications are required.

Subject to specifications, each plank will hold a superimposed load of 27kg/m2 together with a point load 150 kilos.

Whilst the basic system is supported on the partitions, Thrislington can also provide plank & tile alternatives designed to be suspended from a concrete or steelwork structure by a unique hanging system. In these situations the ceiling can be installed independently from the partitioning, giving frater relocatable advantages for subsequent layout changes. The grid specification can be to suit the modular requirements of the designer.


INTEGRATION OF SERVICES

The majority of cleanrooms by nature require a considerable amount of service, such as power outlets, supply, and return air facilities, together with a variety of specialist gases and liquids, necessary data, and network solutions, which are also incorporated in pre-formed ducts and conduits with the panel itself, pre-determined


DOORSETS

Controlled entry to, end exit from, any cleanroom is obviously critical to the function of the entire process in order to maintain the integrity of the enclosure to allow service modular or the natural wireways available with the Thrislington Panel system. Thrislington with high-end CNC machines can provide unlimited penetrations to accept almost every conceivable service application, finished to the same high quality as the panel, or alternatively integrated into special steel service plates.


DOOR CONSTRUCTION

Door leaves are constructed in a similar fashion to the panels incorporating the required core material, held within a 'flush' or 'wrap round' door frame section to a standard or specific size as determined by the end user.


VISION PANELS

The selection of vision panels is closely related to the classification of the cleanroom and function contained therein and is usually in correlation to the choice of window preferred within the partition.

These vision panels can be single or double-glazed, square, or rectangular with semi-flush or completely flush detail.


PARTITION WALLS

Thrislington partition wall products have been developed for use by, and in conjunction with, leading cleanroom designers and end users. The surface of the panel can be powder-coated/ precoated galvanized steel in standard RAL colours, stainless steel, or high-pressure laminate depending on the industry and application.

Standard panels are 60 or 80mm thick in a standard module width of 1120mm using a progressive or non-progressive (pilaster joint) method of assembly. Panel height can vary up to 5000mm in a single lift, multi-lifts being available in conjunction with Thrislington integrated steel support systems.

Core materials are dependent on the application and can be selected from the honeycomb, Rockwool, or PUF. There are several vertical panel-to-panel jointing techniques available as illustrated.

Thrislington's unique recessed leveling plinth gives the facility for a continuous floor-to-wall membrane. The interface between the partition wall and floor is achieved in a number of ways, again dependent on application and classification.

The connection between the partition and the existing fabric will utilize our pre-formed closing channel and special details can be produced where required, again with various coving options available to meet specifications.

Integration between the partition head and the ceiling is achieved by utilization of standard top channel together with various coving options if required.

Special pre-formed right-angled and three-way panels can be incorporated to maintain an easily cleaned mono-lithic enclosure to meet the most exacting requirements.

The partition walls, and indeed ceilings, can be designed to facilitate and incorporate the various design principles, utilised in Laminar and non-Laminar airflow cleanrooms.


PARTITION GLAZING

The size and style of glazing within the cleanroom envelope can be determined by both aesthetic and classification requirements.

Thrislington offers various methods of glazing, both single and double, utilising gasket, metal framed (almost flush), and totally flush options, together with any necessary fire and/or acoustic properties that may be required.




Here are some common questions and answers about clean room partitions:

What are clean room partitions made of?

Clean room partitions are typically made of materials that are easy to clean and do not shed particles that could contaminate the environment, such as stainless steel, or glass.

What are the different types of cleanroom partitions?

There are several types of clean room partitions, including hardware partitions, softwall partitions, glass partitions, sliding partitions, and modular partitions.

What is the purpose of cleanroom partitions?

Clean room partitions are used to create separate areas within a clean room to control contamination and maintain a consistent level of cleanliness. They are essential for the production of high-precision or sensitive products in industries such as pharmaceuticals, medical devices, semiconductors, and aerospace.

How are clean room partitions installed?

The installation process for clean room partitions will depend on the specific type of partition being used. Hardwall partitions, for example, may be installed using bolts or screws, while softwall partitions may be installed using a frame or other mounting system. Glass partitions may be installed using a combination of bolts and adhesive.

How are clean room partitions maintained?

Clean room partitions should be regularly cleaned and disinfected to maintain their effectiveness in controlling contamination. The specific maintenance requirements will depend on the type of partition and the cleanliness requirements of the clean room.

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